Wholesale Intelligent Copper Melting Furnace Auto Gear Selection PID Control Energy Saving Exhaust Cooling Manufacturers, Exporters

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Wholesale Intelligent Copper Melting Furnace Auto Gear Selection PID Control Energy Saving Exhaust Cooling Manufacturers, Exporters

The tertiary induction ring is placed vertically and connected in the middle, which promotes the metal wave to circulate through the groove, which is beneficial to degassing, impurity removal and uniform chemical composition. If either of the two induction loops stops working, it can be heated by the other induction loop to re-melt and resume operation.

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Product Description

Product Introduction

The tertiary induction ring is placed vertically and connected in the middle, which promotes the metal wave to circulate through the groove, which is beneficial to degassing, impurity removal and uniform chemical composition. If either of the two induction loops stops working, it can be heated by the other induction loop to re-melt and resume operation.
The coil is cooled by an exhaust system.
According to the required copper output per hour, the electric furnace automatically selects the most suitable one of the 6 power string gears for heating or heat preservation under PID control mode; so that the temperature of copper water can be accurately controlled and electric energy can be saved.

Applications

Faucets
Automobile spare parts
Locks and door handles, Zamak Handle, Door Hinges, Aluminum handles
Automotive components: bumpers, supports, bars, wheel rims

Medium frequency furnace for brass melting

Industrial electric furnace for melting copper

Copper melting furnace for brass faucet production

Machine Layout

Medium frequency induction furnace for copper melting

Industrial melting furnace for brass casting

Electric melting furnace for brass water meter production

Technical Parameters

Code	Name	Unit	Data (125kw)
1	Capacity	KG	1050
2	Power	KW	125
3	Supply voltage and frequency	V	400V/50Hz
4	Apparent power (6 gears)	KVA	180
5	Compensation power	KVA	120
6	Copper melting rate	T/Hr	0.3
7	Exhaust capacity	m³/h	4000
8	Working Temperature	℃	1050
9	Power Factor	-	0.95 (before compensation) 0.9~1 (after compensation)
10	Exhaust pressure	Pa	400
11	Exhaust motor speed	r/m	1450r/m
12	Exhaust motor power	Kw	2.2

Warranty and After-Sales Service

Code	Items	Details
1	Machine warranty	12 months
2	Service response time	Within 24 hours
3	Installation and Commissioning Fees at End User Site	- Within 10 days included - Over 10 days: USD 200 per day and per person plus travel costs and accommodation - Translator cost will be paid by end user, additional travel costs, meals, accommodation

Notes

Important Information

1. Random attached 1set fixture, buffs, and polishing wax.

2. Payment terms: 50% TT deposit after contract is signed; 50% TT payment before delivery.

3. Delivery time: 90 days after contract is confirmed.

Office and Facility Showcase

Production Workshop

High-tech automated manufacturing workshop

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Packing & Delivery

Frequently Asked Questions

Q1: How does the vertical tertiary induction ring design improve copper melting quality?

The tertiary induction ring is arranged vertically and connected in the middle. This structural approach forces the metal wave to circulate through the designated groove, which is highly beneficial for degassing, impurity removal, and achieving an extremely uniform chemical composition.

Q2: What backup mechanism does the furnace have if an induction loop fails?

The system features redundant heating technology. If either of the two induction loops stops working, the system can automatically switch or rely on the other functioning induction loop to heat, re-melt, and resume standard operations without massive downtime.

Q3: How does the system achieve energy savings and precise PID temperature control?

Under PID control mode, the electric furnace automatically selects the most appropriate of the 6 available power string gears based on the real-time required copper output per hour. This enables accurate copper water temperature control while minimizing electric energy wastage.

Q4: What are the exact power parameters and melting rate of the 125kw configuration?

For the 125kw configuration, the capacity is 1050 KG, power is 125 KW with a supply voltage of 400V/50Hz, apparent power is 180 KVA, compensation power is 120 KVA, and the copper melting rate reaches 0.3 Tons per hour.

Q5: What is the warranty policy and response time for troubleshooting service?

The machinery is covered by a 12-month comprehensive warranty. Technical service teams guarantee a response to query issues and operational troubleshooting requests within 24 hours.

Q6: What are the payment terms and default delivery schedules?

Standard contract terms consist of a 50% TT deposit after contract signing, followed by the remaining 50% TT payment settled prior to delivery. The estimated machinery delivery time is 90 days following final contract confirmation.

Product Detail

Wholesale Intelligent Copper Melting Furnace Auto Gear Selection PID Control Energy Saving Exhaust Cooling Manufacturers, Exporters

Product Description

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Product Detail

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