China Save Controlled and Electric Energy System Degassing Impurity Removal Industrial Furnace for Casting System Supplier, Factory

The tertiary induction ring is placed vertically and connected in the middle, which promotes the metal wave to circulate through the groove, which is beneficial to degassing, impurity removal and uniform chemical composition. If either of the two induction loops stops working, it can be heated by the other induction loop to re-melt and resume operation.

Product Description

Product Introduction

The tertiary induction ring is placed vertically and connected in the middle, which promotes the metal wave to circulate through the groove, which is beneficial to degassing, impurity removal and uniform chemical composition. If either of the two induction loops stops working, it can be heated by the other induction loop to re-melt and resume operation.

The coil is cooled by an exhaust system.

According to the required copper output per hour, the electric furnace automatically selects the most suitable one of the 6 power string gears for heating or heat preservation under PID control mode; so that the temperature of copper water can be accurately controlled and electric energy can be saved.

Applications

  • Faucets
  • Automobile spare parts
  • Locks and door handles, Zamak Handle, Door Hinges, Aluminum handles
  • Automotive components: bumpers, supports, bars, wheel rims

Machine Layout

Technical Parameters

Code Name Unit Data (125kw)
1 Capacity KG 1050
2 Power KW 125
3 Supply voltage and frequency V 400V/50Hz
4 Apparent power (6 gears) KVA 180
5 Compensation power KVA 120
6 Copper melting rate T/Hr 0.3
7 Exhaust capacity m³/h 4000
8 Working Temperature °C 1050
9 Power Factor - 0.95 (before compensation)
0.9~1 (after compensation)
10 Exhaust pressure Pa 400
11 Exhaust motor speed r/m 1450r/m
12 Exhaust motor power Kw 2.2

Warranty and After-Sales Service

Code Items Details Remarks
1 Machine warranty 12 months -
2 Service response time Within 24 hours -
3 Installation and Commissioning Fees at End User Site • Within 10 days: included
• Over 10 days: USD 200 per day and per person plus travel costs and accommodation
• Translator cost will be paid by end user, additional travel costs, meals, accommodation
-

Notes

1 Random attached 1set fixture, buffs, and polishing wax.
2 Payment terms: 50% TT deposit after contract is signed; 50% TT payment before delivery.
3 Delivery time: 90 days after contract is confirmed.

Production & Office Environment

Workshop & Manufacturing Facilities

Technical Support & Operations Team

Successful Cases & Projects

International Exhibitions

Quality Certificates

Packaging & Export Logistics

Frequently Asked Questions

Q1: How does the vertical tertiary induction ring design benefit production?

The vertical placement and middle connection promote metal wave circulation through the groove. This movement is highly beneficial for degassing, removing impurities, and maintaining a uniform chemical composition in the melt.

Q2: What happens if one of the two induction loops stops working?

The furnace features built-in redundancy: if either of the two induction loops stops working, heating can be maintained by the remaining loop to re-melt the material and seamlessly resume operations.

Q3: How does the PID control system optimize energy consumption?

Based on the target hourly copper output, the electric furnace automatically selects the most suitable of its 6 power string gears for heating or heat preservation using PID control. This accurately regulates copper water temperature while saving electrical energy.

Q4: What is the warranty policy and response time for service issues?

The machine comes with a 12-month standard warranty. In case of operational or technical issues, the service response time is guaranteed within 24 hours.

Q5: What are the terms of payment and typical delivery schedule?

Our standard payment terms require a 50% TT deposit after the contract is signed, with the remaining 50% TT payment due prior to delivery. The standard delivery timeframe is 90 days after contract confirmation.

Q6: What cooling method is used for the induction coils?

The coil is cooled dynamically using a high-efficiency exhaust system that maintains optimal temperature thresholds during high-capacity operations.

Related Products