China Industrial Furnace For Casting System Manufacturers, Service

  • The electrical components are branded products from CHIANT. The electrical enclosure designed and manufactured with a 3-phase balance device, and the transformer and the reactor are dry self-cooling.
  • Silicon steel sheet is imported from Japan, with a tendency of z10 and a thickness of 0.35mm. Effectively improve the electric heating efficiency.
  •  The furnace raw material is with stress relief pretreatment to ensure that no deform after being heated.
  • The furnace adopts new technology, which effectively reduces the energy consumption and improves the quality of the ingot melting.

Product Description

Overview

  • Design concept: double - melting groove and double induction body structure
  • High uniformity of temperature for a better energy-saving and improve the electromagnetic stirring area.
  • Applications: copper, bronze, brass and other copper alloys' melting and thermal insulation.

Product Introduction

  • In low pressure casting process molten metal is filled directly from the holding or casting furnace into the die or sand mould from below, with low turbulence and with an absolutely controlled filled casting process.
  • Low pressure die casting machines for brass for the casting of sanitary fittings, faucets, water meter or valve bodies.
  • This machine with its automatic operation of the complete low pressure die casting process is highly suitable for the mass production of casting products with a noticeably short die changing time.
  • Warning feeding wax.
  • Fixture wear-resistant sleeve to ensure the normal use cycle of more than 6 months.

Applications

  • Faucets
  • Automobile spare parts
  • Locks and door handles, Zamak Handle, Door Hinges, Aluminum handles
  • Automotive components: bumpers, supports, bars, wheel rims.
Medium frequency furnace for brass melting
Industrial electric furnace for melting copper
Copper melting furnace for brass faucet production

Machine Layout

Industrial electric furnace for melting copper (11)
Electric melting furnace for brass water meter production
Induction melting furnace for copper in brass manufacturing
Melting furnace
Industrial electric furnace for melting copper (4)
Electric melting furnace for brass water meter production

Technical Parameters

Code Name Unit Data (125kw)
1 Capacity KG 1050
2 Power KW 125
3 Supply voltage and frequency V 400V/50Hz
4 Apparent power (6 gears) KVA 180
5 Compensation power KVA 120
6 Copper melting rate T/Hr 0.3
7 Exhaust capacity m³/h 4000
8 Working Temperature 1050
9 Power Factor - 0.95 (before compensation)
0.9~1 (after compensation)
10 Exhaust pressure Pa 400
11 Exhaust motor speed r/m 1450r/m
12 Exhaust motor power Kw 2.2

Warranty and After-Sales Service

Code Items Details Remarks
1 Machine warranty 12 months -
2 Service response time Within 24 hours -
3 Installation and Commissioning Fees at End User Site - Within 10 days included
- Over 10 days: USD 200 per day and per person plus travel costs and accommodation
- Translator cost will be paid by end user, additional travel costs, meals, accommodation
-

Notes

  • Random attached 1set fixture, buffs, and polishing wax.
  • Payment terms: 50% TT deposit after contract is signed; 50% TT payment before delivery.
  • Delivery time: 90 days after contract is confirmed.

Our Office

Our Workshop

factory
workshop
factory layout

Our Team

Smart manufacturing support
Team
teams building
technical support team

Our Cases

Faucet polishing workshop
Fuacet factory
Gravity die casting workshop
Machining workshop
Polishing workshop
Sand core shooting workshop

Exhibition

Akij in KBC
ISH Frankfurt Fair 2023
ISH Frankfurt Fair in 2023
KBC 2023
KBC Fair 2024 in Shanghai
KBC Fair 2024
KBC Fair
KWC Iran

Certificate

Certificate 1
Certificate 2
Certificate 3
Certificate 4
Certificate 5
Certificate 6
Certificate 7
Certificate 8

Packing & Delivery

Packing&Delivery 1
Packing&Delivery 2
Packing&Delivery 3
Packing&Delivery 4
Packing&Delivery 5
Packing&Delivery 6
Packing&Delivery 7
Packing&Delivery 8
Packing&Delivery 9

Frequently Asked Questions

What are the primary applications of this low pressure die casting machine?
The machine is highly suitable for manufacturing high-quality sanitary fittings, faucets, water meters, valve bodies, automotive components (such as bumpers, supports, and wheel rims), locks, door hinges, and various aluminum or Zamak handles.
What are the key technical advantages of the melting furnace design?
It employs an advanced design concept featuring a double-melting groove and a double induction body structure. This configuration delivers high temperature uniformity, optimal electromagnetic stirring area, and superior energy efficiency.
How does the low pressure casting process improve product quality?
In this process, molten metal is filled directly from the holding or casting furnace into the mould from below. This ensures low turbulence and an absolutely controlled filling path, resulting in precise casting structures with extremely low defect rates.
What is the standard warranty period and service response protocol?
We offer a robust 12-month machine warranty on our equipment. In case of any technical queries or support requests, our service response protocol ensures a turnaround time within 24 hours.
What is the typical delivery schedule and payment structure?
The standard delivery time is 90 days after the contract has been officially confirmed. The standard payment terms are structured as a 50% TT deposit upon signing, followed by the remaining 50% TT payment due prior to delivery.
How long is the service life of critical machine wear-resistant parts?
The machine is engineered with heavy-duty wear-resistant sleeves for the fixtures, designed explicitly to ensure a stable and reliable operation cycle exceeding 6 months under normal working conditions.

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