China Vertical Twin Induction Ring Copper Melting Furnace Continuous Melting Auto Recovery Precise PID Temp Control Manufacturers, Supplier

The tertiary induction ring is placed vertically and connected in the middle, which promotes the metal wave to circulate through the groove, which is beneficial to degassing, impurity removal and uniform chemical composition. If either of the two induction loops stops working, it can be heated by the other induction loop to re-melt and resume operation.

Product Description

Product Introduction

  • The tertiary induction ring is placed vertically and connected in the middle, which promotes the metal wave to circulate through the groove, which is beneficial to degassing, impurity removal and uniform chemical composition. If either of the two induction loops stops working, it can be heated by the other induction loop to re-melt and resume operation.
  • The coil is cooled by an exhaust system.
  • According to the required copper output per hour, the electric furnace automatically selects the most suitable one of the 6 power string gears for heating or heat preservation under PID control mode; so that the temperature of copper water can be accurately controlled and electric energy can be saved.

Applications

  • Faucets
  • Automobile spare parts
  • Locks and door handles, Zamak Handle, Door Hinges, Aluminum handles
  • Automotive components: bumpers, supports, bars, wheel rims
Medium frequency furnace for brass melting
Industrial electric furnace for melting copper
Copper melting furnace for brass faucet production

Machine Layout

Medium frequency induction furnace for copper melting
Industrial melting furnace for brass casting
Electric melting furnace for brass water meter production

Technical Parameters

Code Name Unit Data (125kw)
1 Capacity KG 1050
2 Power KW 125
3 Supply voltage and frequency V 400V/50Hz
4 Apparent power (6 gears) KVA 180
5 Compensation power KVA 120
6 Copper melting rate T/Hr 0.3
7 Exhaust capacity m³/h 4000
8 Working Temperature 1050
9 Power Factor - 0.95 (before compensation) / 0.9~1 (after compensation)
10 Exhaust pressure Pa 400
11 Exhaust motor speed r/m 1450r/m
12 Exhaust motor power Kw 2.2

Warranty and After-Sales Service

Code Items Details Remarks
1 Machine warranty 12 months -
2 Service response time Within 24 hours -
3 Installation and Commissioning Fees at End User Site • Within 10 days: included
• Over 10 days: USD 200 per day and per person plus travel costs and accommodation
• Translator cost will be paid by end user, additional travel costs, meals, accommodation
-
Important Notes
  1. Random attached 1set fixture, buffs, and polishing wax.
  2. Payment terms: 50% TT deposit after contract is signed; 50% TT payment before delivery.
  3. Delivery time: 90 days after contract is confirmed.

Our Office

Our Workshop

Modern factory workshop layout
Production and assembly line area
Advanced manufacturing facilities

Our Team

Professional engineering project setup
Technical team collaboration
Professional team on-site support
Qualified personnel operations

Our Cases

Faucet polishing workshop setup
Faucet factory production process
Gravity die casting workshop line
Machining workshop processes
Polishing workshop equipment layout
Sand core shooting workshop lines

Exhibitions

Product exhibition events
International Frankfurt exhibition booth
Industrial trade fair presentation
Kitchen and bath exhibition space
Shanghai trade show showcase
Exhibition stand details
International presentation area
Exhibition highlights

Certificates

Quality management certificate
Compliance certificate
Industry safety certificate
Technical innovation certificate
Patent document archive
Enterprise qualification certificate
Export standard verification certificate
Industrial excellence certificate

Packing & Delivery

Export standard wooden case packing
Secure machine packaging procedures
Container shipment prep
Safe container loading operations
Reinforced industrial machinery packing
Transport logistics security
Securing components for long transit
Seaworthy delivery packing boxes
Machine logistics tracking prep

Frequently Asked Questions

What is the primary function of the tertiary induction loop?

The vertically placed tertiary induction loop promotes continuous metallic wave circulation through the groove. This process optimizes gas release, simplifies impurity extraction, and leads to highly uniform chemical and mechanical traits.

How does the furnace handle emergency maintenance of the loops?

If one of the two induction loops stops operating, the second loop can safely maintain heating. This ensures that the copper can be re-melted and operation can resume without major interruptions.

How is energy conserved during operations?

The system runs under PID control. It automatically regulates heat levels and conservation settings across 6 individual power gears to precisely match the target production speed while saving electrical energy.

What materials and industrial parts are compatible with this setup?

The setup is perfectly designed for melting brass and copper. Key target industries include bathroom faucets, automotive parts, locks, handle manufacturing, door hinges, and heavy-duty automotive bumpers or wheel rims.

What are the standard delivery lead times and payment frameworks?

Production takes roughly 90 days starting from contract finalization. The payment terms are established at 50% TT deposit following contract signing, and the remaining 50% TT before safe dispatch.

What are the scope and limits of the warranty terms?

We provide a comprehensive 12-month machinery warranty. In addition, our standard response framework ensures technical and query resolutions are addressed within 24 hours of notification.

Related Products